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Operation
State Of The Art Machinery
Diverse operations including fiber synthesis, weaving, manufacturing, dyeing and finishing

Design & Sampling

3D fit simulation software for virtual fitting and draping of the garment created using CAD patterns. Sample Section Equipped with 25 machines and capable of making about 50 samples a day, the Sample Section has a variety of modern machineries like auto pattern cutters.

Spinning

Partnered with vendors who can produce High-efficiency auto corners that can generate more tons per day. Modern equipment’s from Europe, Germany, and LMW, India.

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Knitting

Partnered with vendors who are best knitting industries of India and manufacture the best quality garments for our clients. Over the years our quality products and reputation have created a strong business relation with the world’s famous clothing brands.  We produce an assorted choice of knitting in various designs and textures with advanced Mayer & Cie machines from Germany & Pailung circular knitting machines from Taiwan and highest quality yarns.

Dyeing & Finishing

Dyeing quality is governed by our team coming with technical expertise and also by the selection of good quality raw materials like bulk chemicals, auxiliaries and dyes which are Azo free and Eco friendly in nature for processing.  Partnered with industry leaders dyeing business who has OEKO-TEX and GOTS certified, has a cutting-edge Effluent Treatment Plant. Soft flow dyeing machines with color retaining ability form an integral part of the facility. All the fabrics are pre-dyed using azo free technology. The compacting processes are directed at enhancing endurance of the fabric material.

Printing

Our printing equipment can produce graphics that are both fashionable and delicate. Plastisol, Glitter, Pigment and Foil Printing are some of the variants of screen printing. Azo-free dyes and chemicals are used and the customized prints in eye-catching colors leave a durable impression on the finished garments. The Printing Unit is equipped appropriately to produce 15000 pieces per day and up to 8 colors in one design.  

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EMBROIDERY

The embroidery facility is equipped to execute a variety of designs additions using CAD (Pattern Making), The craft of embroidering uses a needle and thread to add a picture or piece of text to fabric. Our Embroidery unit has enormous capacity with Japanese Tajima & China machines. 40 in number including 40 head and decorative sequins machines to fulfill all the requirements

Production Facility

Know More

Our facilities are equipped to produce the most sophisticated styles and design running the textile industry. We have multiple qualitative analysis labs throughout the production process, which ensures our name as a high standard company.

Process Of Order execution

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Design & Sample

The goal of sampling is to ensure our clients do not receive a final product that falls short of their exacting specifications. Sampling includes details like a product/style code or a reference number, color specifications, kind of fabric, composition, description, quantity, and details of embroidery, buttons, zippers, or any other sort of accessories used. We ensure that quality is not lost when you outsource your order with us.

design & sample (1)
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Order Acknowledgement & BOM

Once the sample is satisfactory to the buyer, the buyer will confirm the order and issue the purchase order (PO) with the necessary tech-pack, which includes all the information such as i) Measurement Chart, ii) Size ratio, iii) Fabric composition, GSM, Fabric Color, iv) List of trims and accessories required, and v) Delivery date.
Therefore, we must create a Bill of Materials (BOM).

Order Acknowledgement & BOM
Beauty
Process of fabric Making

The process starts with the gathering of natural fibers or man-made synthetic production. The fabric usually used in the clothes is produced through these processes.
Processing yarn
Knitting
Dyeing
Compacting
Fabric Wash
Fabric Relaxation

Process of Fabric Making
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Fabric Inspection & Lay Cutting

Fabric inspection is the process of checking the fabric sheet for detecting faults in the fabric and preparing an inspection report. Accuracy and consistency of cut fabric are achieved using on array of equipped Automatic lay machines, Band knife cutting machines

Fabric Inspection & Lay Cutting
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Printing, Embroidery

Embroidered apparels are always in vogus in the fashion capitals across the world
Plastisol, Glitter, Pigment and Foil Printing are some of the variants of screen printing. Azo-free dyes and chemicals are used and the customized prints in eye-catching colors leave a durable impression on the finished garments.

Printing, Embroidery
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Stitching & Sewing

The sewing line comprises the largest range of machines and can cater to a daily production demanded of 3000 sets of pyjamas. A team of trained personnel oversees this stage of the processing.

Stitching & Sewing
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Checking, Ironing, Packing

Checking is to trim all extra threads and also checks for stains and holes. All garments are 100% checked before packing.Ironed garments are folded in a specified dimension. With price tags and hang tags are attached it by using gun or threads. Finally, properly folded garments are packed into poly bags as per customer’s requirements.

Checking, Ironing, Packing
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Final Inspection

Once the packaging is completed, there will be a final inspection for the mass production. The packed garments are then inspected for quality assurance of the outgoing finished products. This process is followed for internal quality audit and to ensure that no defective garments are packed into the cartons

Final Inspection
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Logistics

If the inspection result is a pass, then the garments are ready for the shipment and ready for the end consumer. The documents team will prepare the documents required for customs clearance and shipping and then the cargo will be shipped through sea or air as per the buyer’s requirement

Logistics
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ASM Knitwear Private Limited is perfectly positioned to stay on top of the latest trends in the ever-changing world of fashion.

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About

  • Home
  • Sustainability
  • Operation
  • Products
  • About Us
  • Contact Us

Location

8/3783 B2, Anna Nagar, Murugu School Road, PRG Thirumana Mandapam Back Side, PN Road, Pooluvapatti(po), Tirupur – 641602. Tamilnadu, India.

Reach us

raja@asmexports.com

9843069899

©ASM KNITWEAR PRIVATE LIMITED All Rights Reserved On 2024

ASM Knitwear Private Limited is perfectly positioned to stay on top of the latest trends in the ever-changing world of fashion.

About

  • Home
  • Sustainability
  • Operation
  • Products
  • About Us
  • Contact Us

Location

8/3764, Anna Nagar, Near P.R.G.
Thirumana Mandapam,
Pooluvapatti (po), PN Road,
Tirupur – 641602. Tamilnadu, India.

Reach us

raja@asmexports.com

9843069899
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©ASM KNITWEAR PRIVATE LIMITED All Rights Reserved On 2023

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